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SprutCAM Robot

單一操作環境下的工業機器手臂離線編程(OLP)。由6或更多個軸的代碼, 快速建立複雜且無碰撞的3D運動,此為一有效率的機器人加工解決方案(5至6軸不需轉換)

SprutCAM 10 Robot

 

Workflow process in SprutCAM Robot - SATURN Chair project by KRAS BOSH STUDIO, UK

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SprutCAM Robot 允許在獨立模式下運作,也就是說,不必使用機器手臂本身的動作控制,就可以達到產生NC程式以及動作除錯的目的,讓產生控制機械手臂的NC程式之過程,就像一般CNC加工中心機轉程式的動作一樣單純和簡單.

SprutCAM Robot 是將複雜的機械手臂3D動作,快速地計算高品質的加工路徑,並且避免碰撞干涉等情形產生的重要工具.

SprutCAM Robot 支援絕大多數的機械手臂廠牌如:Fanuc, Kuka, Staubli, Yaskawa Motoman, Toshiba, Mitsubishi, Nachi, ABB,Universal Robots(UR)等.., 只要是在工業用機械手臂可運用的領域內,都是取代昂貴的傳統5軸加工機之最有效率的解決方案.

 

Offline robot programming workflow Offline robot programming for milling with 8 axis continuous Laser welding features in SprutCAM Robot v10
Offline robot programming workflow Offline robot programming for milling with 8 axis continuous Laser welding features in SprutCAM Robot v10

 

主要優點和好處:

  • Improved productivity thanks to offline programming (reduction of robot idle periods and reduction of programming costs)
  • Much faster than programming by teaching (without teaching points)
  • Easy programming of robots with rotary tables, robots on rails
  • Automatic optimization and search for collision-free motions
  • Realistic machining simulation and verification
  • Generation of robot’s native NC code
Rotary milling of sculpture with SprutCAM Robot for KUKA Fiberglass trimming with KUKA robot programmed with SprutCAM Welding with SprutCAM Robot for Motoman Yaskawa robot
Rotary milling of sculpture with SprutCAM Robot for KUKA Fiberglass trimming with KUKA robot programmed with SprutCAM Welding with SprutCAM Robot for Motoman Yaskawa robot
 

SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation - Staubli, Kuka, etc

刀具路徑產生

工業用機械手臂在3D工件模型產生加工路徑的過程, 也是採用傳統數控工具機所有的加工工法, 再將它轉為機械手臂各個指定控制軸的相對運動

  • Roughing tool paths: parallel, equidistant, high-speed, adaptive roughing, roughing plane, roughing rotary machining, hole machining and many others
  • Finishing tool paths: finishing waterline, plane, scallop (3d constant step over), morph, rotary machining, 5 axis surfacing
  • Contouring tool paths: 2D, 3D & 5D contouring 

All tool paths are generated taking into account the specific robot kinematics. The robot’s additional sixth and other degrees of freedom can be optimized either automatically or manually to extend the reach zone, avoid collisions or improve machining conditions.

SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc) SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc) SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc) SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc)

機械手臂資料庫

SprutCAM Robot 擁有下列各廠牌的機械手臂型式: 發那科(Fanuc), 庫卡(Kuka), 史陶比爾(Staubli), 安川(Yaskawa) Motoman, 東芝(Toshiba), 三菱(Mitsubishi), Nachi, ABB ,UR等.... , 另外,SprutCAM所提供的MachineMаker應用程式, 可以讓使用者自行建立任意角度複雜的動態3D機械手臂, 並且與原有的機械手臂資料庫做連結.

SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc)

 

8 axis milling of sculpture with SprutCAM Robot for KUKA Milling and hole machining with KUKA robot programmed with SprutCAM Furnutire cutting programming with SprutCAM Robot for KUKA
8 axis milling of a sculpture with SprutCAM Robot for KUKA Fiberglass trimming with KUKA robot programmed with SprutCAM Furnutire cutting programming with SprutCAM Robot for KUKA

 

應用

SprutCAM Robot 廣泛應用於下列用途:

  • 切削加工(石頭 / 木材 / 發泡材料 / 樹脂n)
  • 去毛邊 / 修整
  • 研磨 / 拋光
  • 切割(電漿 / 雷射 / 水刀 / 刀片)
  • 焊接
  • 噴漆 / 噴塗
  • 塗膠
  •  

 

Sculpture milling programming with SprutCAM Robot for Yaskawa Motoman Double synchronous milling for robots KUKA Milling with SprutCAM Robot for rail with Fanuc robot
Sculpture milling programming with SprutCAM Robot for Yaskawa Motoman Double synchronous milling for robots KUKA Grinding programming by SprutCAM Robot for Denso robot

 

機械手臂位置

 SprutCAM Robot 在產生NC程式的複雜過程中,須考量到手臂單元的任何位置和空間中沿垂直方向或水平方向固定移動動作,以及繞著指定軸向旋轉的各軸相對位置l

 

Multiaxis milling MDF mold with SprutCAM Robot for KUKA Part to tools machining with SprutCAM Robot for KUKA robot Double spindle woodworking milling programmed with SprutCAM Robot for KUKA robot
Multiaxis milling of a MDF mold with SprutCAM Robot for KUKA Part to tool machining with SprutCAM Robot for KUKA robot Double spindle woodworking milling programmed with SprutCAM Robot for KUKA robot

 

加工模擬

 在產生控制的NC程式過程中需先經過加工路徑模擬, 以便直接來偵測各種類型的問題, 例如碰撞,過切, 超出機械手臂各關節的允許極限範圍以及加工過程或快速移動的奇異點範圍等

. Machining simulation in SprutCAM features:

  • Precise ‘real life’ robot kinematics simulation
  • Material removal simulation
  • Mechanical collisions detection
  • Part gouging detection
  • Robot singularities and out of reach zone detection

SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc)

 

Milling programming with SprutCAM Robot for Staubli RX160L Offline programming for plasma cutting with KUKA Machining with SprutCAM Robot for Yaskawa Motoman
Staubli RX160L milling programming with SprutCAM Robot Offline programming of plasma cutting with KUKA Machining with SprutCAM Robot of Yaskawa Motoman

 

後處理器

 的後處理產生器, 讓控制系統的製造商可以自行開發或編輯後處理器檔案, 並且不受限於實際動作中的加工軸數.

 

5 axis cutting with SprutCAM Robot for ABB robot Milling Tubes with SprutCAM Robot for Staubli robot Fiberglass cutting programmed with SprutCAM Robot for KUKA robot
5 axis cutting with SprutCAM Robot for ABB robot Part to tools machining with SprutCAM Robot for KUKA robot Fiberglass cutting programmed with SprutCAM Robot for KUKA robot

 

附加軸

 機械手臂的控制程式是由其加工範圍內的多個線性軸和工件所在位置的週邊附加軸所計算而成,讓機械手臂加工長形的工件,或者由幾個工件組成的連續性的加工變成可能, 不僅在機械手臂單元的加工範圍,並且將工件所在位置得以延伸

 

SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc) SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc) SprutCAM Robot is efficiency CAM software technology of robotic solution for offline NC programming of industrial robots cell with full machining control by any axis and programming simulation (Staubli, Kuka, etc)
6 axis Staubli TX200 robot programming Machining simulation for KUKA KR500 Robot SprutCAM in Vienna University of Technology

 

 

Aluminum milling and hole machining with SprutCAM Robot for Staubli robot Milling of equipment for orthopedics with SprutCAM Robot for KUKA robot with double tables COMAU programming with SprutCAM Robot
Aluminum milling and hole machining with SprutCAM Robot for Staubli robot Milling of equipment for orthopedics with SprutCAM Robot for KUKA robot with double tables COMAU programming with SprutCAM Robot

 

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